Honmor durable Swiss Type Turned Parts are those mechanical rotational components that produced via precision CNC lathe machining using titanium and same alloys (such as: Ti-6AI-4V, Ti-6AI-7Nb). Unlike aluminum turned parts and stainless steel turned parts, with its unique characteristics: high strength-to-weight ratio(50% lighter than similar strength steel), excellent corrosion resistance(resists seawater, acid and body fluids), and stable biocompatibility(harmless for human tissue) make it irreplaceable in high risk application scenarios. Honmor uses advanced CNC lathes equipped with ultra-hard cutting tool to machine titanium turned parts to handle high cutting resistance of titanium(30% higher than steel). Machining process is strictly controlled in homothermal workshop to avoid thermal deformation and achieve precise tolerance and surface roughness. Some of special surface treatment like passivation and plasma coating also can be provided if customers need. Thus, whether customers need to customize small-batch titanium turned parts for medical implants or purchase large-batch components for aerospace instruments, Honmor’s customized solution can offer balance between precision, material performance and production efficiency, thereby simplify the procurement process of titanium turned parts.
Exceptional Biocompatibility for Medical Applications
Titanium rely on the advantage of integrating with human bone and resist body fluid corrosion, which makes it ideal for medical implants. Honmor adapts medical-grade titanium alloy and commercial pure titanium grade 2(usually be used for dental abutments, soft enough for precision fitting). All the parts that adapted in medical underwent strict cleaning and sterilization to meet ISO 13485 standards. For example, Honmor customized Ti-6Al-7Nb Titanium Turned Parts hip implant stems for a European medical device firm—these parts required a concentricity tolerance of ±0.0015mm to ensure proper alignment with bone, and their Ra 0.2μm surface roughness prevented tissue irritation. Clinical tests indicate that the implanted components still remain stability without any corrosion after 10 years of use. When customers order titanium parts for medical use, Honmor can provide complete traceability documents(such as material certificates, machining records) to meet FDA and CE regulations.
High Temperature & Corrosion Resistance for Aerospace
Titanium can remain its strength at high temperatures and resist corrosion from jet fuel and atmospheric pollutants, which is of extreme significance for aerospace Swiss Type Turned Parts. Honmor machines Ti-6AI-4V (most common titanium in aerospace field) into components such as engine turbine shafts, fuel injector nozzles and fuselage frame connectors. All the parts must undergo strict test: 1000-hour salt spray test(simulate atmospheric corrosion) and 500-hour high -temperature test(verify thermal stability). A U.S. aerospace company purchased Ti-6AI-4V turbine shafts from Honmor with its Swiss Type Turned Parts had a straightness tolerance of less than 0.02mm over 200mm length to ensure stable rotation at 15000rpm. This shaft passed manufacture’s vibration test with no dimensional changes, which meets NASA’s aerospace quality standards. Honmor’s ability to machine titanium at tight tolerances helps clients avoid costly engine failures in critical flight operations.
High Strength-to-Weight Ratio for Lightweight Design
The strength of titanium is on a par with steel but at half the weight. Therefore, titanium alloy is ideal material for weight-sensitive application scenarios. Honmor’s components made of Ti-6AI-4V are 40% lighter than steel equivalents but possess same load-bearing ability. For example, a UAV manufacturer purchased motor shafts from Honmor, each part is 20g weight, compared to 36g of steel shafts, it reduces the UAV overall weight by 12% and extends battery life by 25 minutes. The shafts with tolerance of 0.02mm ensures balanced rotation and minimizes vibration during flight, which is very suitable for those customers who prioritizes lightweight design without compromises in strength.
|
Parameter Item |
Unit |
Honmor Standard Value |
Customizable Range |
Application Significance |
|
Titanium Alloy Grade |
- |
Ti-6Al-4V (Grade 5), Ti-6Al-7Nb, Ti Grade 2 |
Ti Grade 1 (soft), Ti-5Al-2.5Sn (high temp), Ti-13Nb-13Zr (medical) |
Ti-6Al-4V: aerospace/industrial; Ti-6Al-7Nb: orthopedics; Ti Grade 2: dentistry |
|
Machining Tolerance |
mm |
±0.0015 |
±0.001 (ultra-precision) - ±0.003 (standard) |
±0.001 for medical implants; ±0.002 for aerospace components |
|
Surface Roughness |
μm (Ra) |
0.2 |
0.1 (mirror polish) - 1.0 (matte) |
0.1 for medical implants (tissue compatibility); 1.0 for internal industrial parts |
|
Maximum Length |
mm |
250 |
3 (micro-parts) - 400 (long shafts) |
3mm for dental abutments; 400mm for aerospace engine shafts |
|
Diameter Range |
mm |
1 - 40 |
0.3 (micro-diameter) - 60 (large-diameter) |
0.3mm for medical needles; 60mm for industrial valve cores |
|
Production Cycle |
Days |
5 - 12 |
3 (expedited) - 18 (large-batch) |
3 days for urgent medical prototypes; 18 days for 5,000-piece aerospace orders |
|
Hardness |
HRC |
Ti-6Al-4V: 30-35; Ti Grade 2: 15-20 |
Ti-6Al-4V: 28-38; Ti Grade 2: 12-22 |
Higher hardness for wear-resistant parts (e.g., Ti-6Al-4V for gears) |
|
Tensile Strength |
MPa |
Ti-6Al-4V: 860; Ti Grade 2: 345 |
Ti Grade 1: 240 - Ti-10V-2Fe-3Al: 1,100 |
Higher strength for load-bearing parts (e.g., Ti-10V-2Fe-3Al for aircraft landing gear) |
Medical Device Industry
In medical implants and surgical tools field, Titanium Turned Parts are critical because of its excellent biocompatibility. Key products include orthopedic implants (Ti-6Al-7Nb hip stems, knee femoral components), dental abutments (Ti Grade 2, precision-threaded for crown attachment), and surgical instrument shafts (Ti-6Al-4V, corrosion-resistant to sterilants). Honmor provides a U.S. dental device company with Ti-6AI-2Ti dental abutments, these tolerance titanium turned parts with tolerance of ±0.01mm, which can ensure tight fitting with implants and their passivated surface can defend corrosion from saliva and cleaning agents. The abutments passed fatigue test(simulating chewing forces) without any deformation, it makes the parts meet FDA Class III medical device standards. In the field of surgical instruments, Honmor’s Ti-6AI-4V shafts with features of lightweight and easy-to-use effectively reduce surgeon fatigue during long operation.
Aerospace
In the field of aerospace, the titanium turned parts are widely used in engine and airframe parts with demands of high strength and temperature resistance such as Ti-6AI-4V engine turbine shafts, fuel injector nozzles and aircraft landing gear pins. Typical examples include that a European aircraft manufacturer purchased 2000 pieces of turbine shafts made of Ti-6AI-4V from Honmor with requirement of roundness tolerance less than 0.01mm to minimize vibration at 18000 rpm. Honmor achieve it by using high-precision CNC lathe equipped with air-bearing spindle, and all shafts passed X-ray inspection to ensure without internal defects. The manufacturer integrated these shafts into their new generation jet engines, which low 15% fuel consumption due to the lightweight titanium parts.
High-end industrial and marine engineering
Industry like chemical machining and marine engineering benefits from High Tolerance Turned Parts for its corrosion resistance. Typical applications include: chemical reactor valve cores, marine propeller shafts and offshore oil platform connectors. Honmor provides a Singaporean marine manufacturer with Ti-6AI-4V propeller shafts, these parts maintain a straightness tolerance of ±0.03mm within 300mm length to ensure smooth rotation, and its passivated surface passed 2000-hours salt spray tests(equivalent to 10-year seawater exposure). The shafts had being used for 5 years without any rust, which save the maintain cost by 40%.
Demand Analysis & Technical Consultation
Customers share their requirements about Titanium Turned Parts including 2D/3D drawings(CAD, SSTEP and IGS are supported), alloy grade preference, tolerance grade, surface treatment and quantity. Honmor’s engineers will inspect them to evaluate machinability: for example, if a client’s drawing specifies a thin-walled titanium part (thickness <0.8mm) prone to deformation, the team suggests using a stronger alloy (e.g., Ti-6Al-4V) or adjusting the wall thickness to 1.0mm. They also recommend surface treatments such as plasma coating for industrial wear resistance, passivation for medical corrosion resistance and provide samples for client verification.
Quotation and Contract Finalization
Honmor will send detailed quotation within 12 hours including alloy material cost, machining fee(based on part complexity), surface treatment cost and certification fee(such as ISO 9001, aerospace AS9100). After confirming, the formal contract is to be signed, which covers quality standards, delivery time and payment conditions. For regular customers, Honmor provides volume discounts.
Samples production and QC system
For customized Titanium turned parts, Honmor adapts specified alloy and equipment to produce 2-3 pieces of samples. All samples must pass three inspections:1, dimensional test; 2, surface quality test; 3, Material verification. After completing these inspection, Honmor will send detailed test reports to customers for reference. If there is any adjustments needed, Honmor conducts remake promptly until meet all requirements.
Bulk Production & Global Delivery
After the samples approval, Honmor starts mass production by using automated CNC lathe with bar feeders which ensures consistency of precision and efficiency. During production, member of quality control department will inspect parts randomly every 2 hours, 5% of each batch will be inspected tolerance and surface treatment and any non-conforming parts are reworked and discarded. After production, all the final parts are cleaned with ultrasonic cleaners and packed in anti-scratch foam, for small parts, they are to be sealed in moisture-proof bags to avoid oxidation. With long-term collaboration with DHL and FedEx, Honmor is able to deliver the goods to global automotive factories, ensuring delivery as agreed in the order on time and provides logistic number allowing customers to monitor delivery progress in real time.
Honmor focus on Swiss Type Turned Parts manufacture, with more than 12-years experiences and a series of official certification such as ISO 9001, AS9100 and IATF 16949 and so on.
7*24 hours after sale service: customers can consult about machining progress or quality issue at any time.
For regular clients, Honmor provides stock reserves (3-month inventory for frequently ordered parts) to shorten delivery time. Additionally, if parts have quality defects (non-human factors), Honmor offers free replacement within 6 months, solving clients’ worries when they source or order titanium turned parts.
Address
Bild 15#, 2nd Industrial Zone, MaAnShan Village, Shajing Town, Bao'an District, Shenzhen, Guangdong, China
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